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Driving Global Recipe Standardization and Manufacturing Efficiency with SAP S/4HANA at Zoetis

6 Nov 2025

The customer

Zoetis is a global leader in animal health, providing innovative medicines, vaccines, diagnostics, and digital solutions for veterinarians, livestock producers, and pet owners. With operations in over 100 countries, Zoetis works to improve animal well-being, productivity, and sustainability across the animal health ecosystem.

Challenges

  • During the SAP S/4HANA implementation design phase, a key gap was identified.

  • Zoetis lacked a global standard template for recipe and resource maintenance.
  • This resulted in inconsistent recipe structures across different manufacturing sites.
  • Master data setups varied both between sites and within individual locations.

Solution

Bluecrux partnered with Zoetis to establish a global recipe template by:

  • Mapping resource and recipe fields to enable global standardization.

  • Separating  constrained equipment into individual resources for detailed scheduling.

  • Reviewing and updating labor and equipment hours to ensure accurate costing and utilization.

  • Reviewing and creating labor pools, to improve costing and scheduling accuracy.

  • Defining recipe and setup groups based on setup times and changeover costs.

  • Creating a comprehensive training guide explaining site support and master data interaction with ePPDS.
  • Testing the approach with pilot sites.
  • Defining the global rollout approach.

Results

  • More accurate costing with improved recipe structures and accurate labor and equipment hours, ensuring that costs are allocated accurately.

  • Real-time capacity checks for labor and equipment utilization.
  • Optimized sequencing, maximizing shop floor efficiency.
  • Improved accuracy of planned availability dates, driving better planning and execution reliability.

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